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Feature
Articles - Hot VWs - January 2000
BY
JEFF HOLIFIELD
Unquestionably,
the most popular line of performance carburetors used
on VW's venerable boxer engine come from "Weber
Carburetore" is Bologna, Italy. Over the last three
decades, various Weber designs have been installed on
air-cooled engines. By far and away, the dual-throat
IDF series has proven to be th most popular with professional
VW performance tuners, as well as home hobbyists.
Used
in single and dual carburetor applications, the Italian-designed
IDF is a true work of art, and is currently available
in 40mm, 44mm, and 48mm bore sizes. In addition to the
three basic sizes, the IDF offers an incredible amount
of flexibility, thanks to changeable main jets, idle
jets, air correction jets, accelerator pump jets, emulsion
tubes, and venturis. The seemingly endless combination
of parts allow the Weber IDF carburetor to be tuned
to just about any performance engine combination.
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ABOVE,
CB Performance's IDF Update Kit comes with four new,
oversized venturi, four horizontal discharge tubes,
and sealing O-rings. As airflow is significantly increased,
a larger main jet is required, as well as a new air
correction jet. Both are supplied.
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ABOVE
LEFT, CB Performance venturi vs. the restrictive Weber
auxiliary venturi and 28mm main venturi from a standard
40 IDF. ABOVE RIGHT, the main jet stack holds the main
jet and air correction jet, both of which need to be
changed. Note second horizontal discharge tube (with
O-Ring) shown upside-down for comparison.

ABOVE,
the horizontal discharge tube carburetor is nothing
new. A means to simple fuel distribution, it dates back
to pre-WWII. The left diagram shows the standard Weber
IDF use of an auxiliary venturi, and main venturi to
pull fuel into the combustion chamber. The CB kit replaces
these items with a single, larger diameter venturi and
spray bar.
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For
all its adjustments, there is one limitation of the IDF carburetor
which is not easy to overcome. Once dual carburetors are installed
and tuned to a particular engine combination, there has not
been a cost-effective means to increase horsepower from further
modification. Traditionally, if you wanted more power from carburetion
alone, you would have to step up to the next size larger IDF
(i.e. from 40mm to 44mm). In today's market, that represents
a major investment (somewhere in the neighborhood of $600).
Five
Years ago, CB Performance of Farmersville, California, created
an "Update Kit" that proved to be a solution to this
shortcoming. A simple bolt-in modification, the update increased
the air flow through the carb, and thus the horse-power potential.
Problem being, the modification only worked on dual throat Dellorto
DRLA carburetors.
Though
similiar in design, CB Performance just couldn't get the Dellorto
update kit to work on the Weber IDF carburetor as the Weber
body casting was just too different. The project was shelved,
that is, until a few months ago when on of CB's designers came
up with an all new design for the IDF carb. Within weeks, a
protostype IDF Update Kit was installed, and it worked beautifully.
Now
in production, the IDF Update Kit replaces the Weber auxiliary
venturi and main venturi with CB Performance's new, single venturi
and a horizontal discharge tube. The new venturi has a significantly
larger I.D. than the stock unit, and allows a higher flow of
air through the carburetor for increased performance.
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The
installation of CB's IDF update kit is straight forward, and
easily accomplished with the carburetors still mounted on the
engine. Nevertheless, if it was our engine, we would remove
the carbs just to make sure nothing get into the combustion
chamber by accident. ABOVE and CENTER, remove the jet stacks,
linkage, and carburetor top. Note the float is attached to the
top ... do not set the top down on the float, turn it upside
down. ABOVE RIGHT, remove the accelerator pump jets, and the
lower copper gasket.
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ABOVE,
removing the auxillary venturi (a.k.a. boost venturi) is often
easier said than done, particularly on older carburetors. If
fickle, turn the carb on its side, open the butterfly, and with
the help of an appropriately sized wood dowel, lightly tap out
the booster. ABOVE CENTER and RIGHT, loosen the lock nut, and
remove the set screw holding the main venturi in place. Remove
the venturi.
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ABOVE,
working with the parts supplied in the IDF Update Kit, select
one horizontal discharge tube, and one CB Performance venturi.
With the perforations facing downward, slide the discharge tube
into the venturi. ABOVE CENTER, take a sealing O-ring, and push
over the end of the tube. ABOVE RIGHT, slide the venturi assembly
into the IDF body, making sure the O-ring is located toward
the center of the carb. Note the location of the clearance cut
for the pump jet, and the small dimple (arrow) for the set screw.
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Repeat
the above procedure for the boare of the IDF. Note the horizontal
discharge tube will need to be slipped in from the opposite
side as the first one for the O-ring, clearance-cut, and set
screw dimple to be properly located. ABOVE LEFT, install the
venturi set screw with a screw driver, and tighten with a wrench.
ABOVE CENTER, install the accelerator pump jet with its lower
copper gasket. ABOVE RIGHT, add top (with float and base gasket)
and lightly tighten screws in a criss-cross pattern
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Before
returning the main jet stacks to the carburetors, install
the supplied main jet and air correction jet (shown)
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Back-to-back
dyno testing, CB Performance's IDF Update Kit clearly showed
a gain in torque, with 12% more horsepower at 5,000 rpm.
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Recently,
we went to CB's headquarters for a hands-on demonstration of the
IDF Update Kit, and were pleasently impressed with the overall results
--- 12% increase in horsepower. The engine was 1955cc Type 1 (76mm
stroke x 90.5mm pistons), with a very mild 272 duration, .350-inch
lift camshaft as-cast 044 heads with 40mm/35.5mm valves, 7.5:1 compression
ratio, 1.25:1 rocker arms, 009 distributor with Compu-Fire module,
and heater boxes/header/muffler combo. With properly-jetted, dual
Weber 40 IDF carbs, the engine produced 99/100 horsepower at 4,500/5,000
rpm. A real stump puller, there was at least 118 ft.-lbs. of torque
from 2,500 rpm to 4,000 rpm, with a peak of 121 ft.-lbs. at 3,500
rpm.
When
the IDF Update Kit was installed, along with new jetting (supplied
in the kit), we saw power move up to 108/112 hp at 4,500/5,000 rom.
Also, torque increased accross the board, with a new peak of 131
ft. lbs. at 4,000 rpm. Of great interest, a set of 44 IDF carbs
were installed and put through a quick run, with no sign of improvement
in power or torque. Time didn't give us a chance to play with jetting
for more tries, though the oxygen sensor and power curve indicated
the jetting was fairly close on he 44's fitted.
While
not for everyone, we feel CB's IDF Update Kit does offer the performance
VW enthusiast a reasonably priced option to increase his engine's
performance without having to purchase new carburetion. The kit
is an easy install, and can be accomplished with the carbs on the
engine (though we recommend they be removed). Follow along with
us as CB personnel show the ins and the outs of updating a set of
Weber IDF carbs.
reprinted
from the January 2000 edition of DUNE BUGGIES AND HOT VW'S
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